abac compressor problems

As to how to plumb the pressure switch, depends on what type. Has done well until about a month ago, when I noticed a fuse was blown in the disconnect switch.. Are you sure that the operating pressure of the line to the gun does not exceed the adhesive gun operating pressure? We have an industrial air compressor that we use in several areas of the shop. I have put different motors on it that work in other compressors with the same result. No change in behavior after changing each of these parts. Take it back for one that works as it is supposed to, then. you can see how the full knob turns together and if turned fully it detaches. Then, in time, once that all was voided, most of the oil and crud would be gone and I would shut the tank drain again. Would this tube size tube hurt the pump taking too much compressed air out of the pump too fast. AboutPressCopyrightContact. The knob has become detached from the gear or spline inside the regulator. Refrigeration Air Dryers. I then screwed the unloader tube back on the unloader valve while the compressor was running and the motor was able to get the tank back to 125 PSI. Whats next? Bit hard to answer that Bill without knowing if we are talking about one of their piston type or rotary screw type compressors, the latter being a bit more complex, yes? You are using a browser we do not support any longer. That was a great suggestion to junction all the ball valve drops at the after cooler manifold and add an auto drain.. Parts have been order to install auto drains. Number of questions: 0 Ask a question. the pump has worked fine like this, until recently, the pump would stop and the belt would slip on the flywheel before it was finished its cycle, powering off and moving the flywheel by hand you can feel resistance and the cylinder wont move- like its air locked, waiting until the pump cooled made the restriction go away. I will be add extra 30 or 40 GAL tank and will be adding 3/4 copper line cooler water drain soon. fortunately I have been able to use the compressor without the long arm from the flywheel connected to the plunger at the top, since moving the plunger rod up or down had no effect at all. Parameters before startStrainer Inlet cleanOil level OKOil = BRAND new as FACTORY OIL, Parameters I check during I runningHP-with in the specsLP with in the specsOil level- OK. Not knowing the make or model of air compressor makes the possibility of anyone helping with the problem impossible. This photo shows one set up, but yours could be entirely different depending on what parts are to be installed in the base of the switch or adjacent to it. .. Its flapper valve got broken, same as the one i changed. Learn everything about your product thanks to the technical manual. Any ideas? 3. There is a cast # 335 with a stamped area following with what appears to be i 10 (capital i and the number 10) The only other identification I could find on the pump is under the air intake on the head, in the machined surface directly below where the 1 NPT port is. Are you suggesting I tear open the head of the compressor and inspect the valves? The tank valve isnt blocked because the air goes into the tank, and doesnt come out with the line to the valve fitting disconnected. Be sure to dump all the air before opening any fittings. Abac belt driven compressor video service valves plates and gaskets replacementNote! Thank you. Using power cord that came with it and foot pedal. Where and why did you spray, and whats the make and model of the compressor please? Anytime. On Manua.ls are currently 18 manuals available. These link to the most popular products in that category, and may not necessarily fit your compressor. Adding a larger regulator shouldnt be an issue. Make, model, air pressure in tank when it stops, does it start OK at the same pressure, when it stops is the tank pressure always the same when it shuts down? When you thread the regulator knob all the way off, can you remove the red ring? Is the motor starting to die? . There are also many links to items within our online store. 10070 Italy No auto unload and show air pressure high and then stop compressor plz ansme. The muffler keeps getting filled with gasoline,why would that be? Cant much help without knowing the make and model, the normal cut in pressure and the normal cut out pressure. 3HP, 30gal tank. Also, is it only leaking when the compressor is running, or also when its stopped? Youll want to pull the compressor pump and motor cover and check out the direct drive shaft to ensure that its not broken or come unlinked some how. If you wish to pose a question to other Abac compressor owners, you can do so using the comment form below. 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Made jumpers & bypassed pressure switch. The motor is a 208-230 volt 22 amp and the part number is marked as 7-186372-01. Rather than having to manually drain all of those valves, why not gang them all to a single valve to be left open unless necessary to close it and one single electronic auto drain that will cycle as needed and drain air and water for a few seconds or so each cycle? As the volume decreases the pressure increases. Is there an issue with the line that could cause multiple air guns (including a brand new 300$ panther adhesive gun) to leak glue? Via Cristoforo Colombo 3 8 Pages. That means that they are designed to run for a period of time, and then must be shut off and allowed to cool before they are run again, or they 1st go off on thermal cut out, and 2nd start to damage the motor. Pipe air intake to less humid air source. Perhaps you might add that information as a comment, and also please upload at least one photo of your compressor so we can see it. We recommend a full change . It seem to develop resistance to spinning while it builds pressure. Water entering oil reservoir due to compressor operating in high humidity environment. I also removed the valve assembly and dissassembled and rebuilt that. 2) Not likely that a filter at the outlet from the tank will get overly hot from the air heat. Limit air usage to compressor capacity by using fewer or smaller tools. Pressure in the tank is below the cut-in pressure. I recently acquired an abac whispair 50/24 the starter and capacitor are missingthe windings ohms are 5ohms and 20 ohms.I want to know what is the size of the start capacitor AND is the start relay a current type or potential type. Terence, is it taking much longer to fill up to the cut out pressure than normal? I took your suggestion and purchased a water-trap to replace the water-trap regulator combo I originally installed at the air compressor tank. : )[ Support Seeker ]Patrons and Other Support: http://wp.me/P6ivyU-1wTBuy Anything on Amazon and support Seek. Yes, youre quite correct that typically the line from the pump head enters the tank through a fitting with a tank check valve. You will no, unless you want a load test on the motor first, want to dump all the air and open up the head of the pump and have a look at the valves. Are you unable to find ? Good luck, I hope someone has the manual to offer. "logo": "https://www.abacaircompressors.com/etc.clientlibs/settings/wcm/designs/abac/clientlib-preloaded/resources/img/png/logo.png" Hi, I have a 3HP 20A 135 PSI air compressor. Heres Why & How to Fix. Filter by Sort by Thanks. It was purchased in Canada, and I dont remember if it was branded as Craftsman or something else. Perhaps, as a comment here (click on the camera icon to upload photos) you can add a photo or two of your compressor? manual Abac Monte . Would the exact motor need to be installed or are there options? Your experience may vary. 3. Learn about industrial compressed air systems and receive fresh articles in your inbox. Turned it off, and when I tried to turn it back on the motor couldnt get the belt moving.So, couple of questions:1) Does anyone have the old service manual for this girl? If thats all good, then youve a couple more things to check, all covered on the pages on this site already. Took the top off the head and the valve plate parted and the flapper plates scattered around the floor. Any ideas? 1. Thank you! MultiAir Italia S.r.l - International I released the pressure from the tank down to 80 PSI and turned on the pressure control switch. i accidentally locked my brand new oilless air compressor regulator knob how can i unlock? Compressor vibrating too much: tighten mounting bolts, and make sure the surface is level. Can someone please help me out here. I can easily turn the compressor pulley easily with my hand. I did try to use new start capacitor and motor still was unable to start. Do you have any advice or info on replacing or fabricating them? If you do that, adjust the cycle frequency and drain open time to allow each cycle to drain all the water each time it cycles. Have tried getting pliers, needle nose vice grips, screw driver, even drilled hole through hub cap to solid axle trying to weaken the integrity of it. Youve taken the check valve out of the equation by replacing it. Thanks. Robassomero, Torino We dont know what make or model of compressor you have, Terence. Anything new about the power supply to the compressor? So far this is work well for light to med work that I have done. I know this isnt much information, but I thought id try. We have a highly qualified and experienced team of in-house engineers that provide quick, quality solutions at your doorstep. See the page Ive moved this post to, and contact Abac directly with your model. I then removed the unloader tube and again the motor was able to turn on. Full ABAC Catalogue. Im always pleased to see that someone works out how the compressor works completely, and when modifying, takes that operation into consideration. I should add that Im planning to paint a car in the very near future and Im paranoid about oil coming out of the lines and contaminating my paint job. Rather than that, use an inexpensive blow gun to vent air from the lines until the air flows clear. It has no check valve and the main compressed air outlet from the pump goes straight into the tank. Ive got a Sears Craftsman model # 919-176330. Are you saying that the hose burst, not at the clamps but mid-hose, before the compressor reached the normal cut out pressure, and the hose is rated for 300 PSI? Please refer to photos. my motor starts fine but its not compressing at all. These link to the most popular products in that category, If not, youll need to look closely to find where the air is escaping from. Still blew fuses. Also the compressor turned freely by hand., prior to having it checked. Disassemble check valve assembly, clean or replace faulty parts. A soap solution 1 part liquid dish soap to 10 parts water, brushed onto areas and fittings, should help pinpoint it. ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. I plugged into my neighbors garage which apparently is 3 phase but still at least 25m from the house and the same issue. It sounds like your air demand for the carving tool exceeds the capability of the compressor to provide sufficient air for the period you need it without allowing it to cool. I would think that a 3 HP compressor may be border line portable. If that end of the air hose happens to be an air tool or valves or some such, thats where the crud will go. Some have the PRV and gauge ports in the base, others have them plumbed in a line. All of the steps taken are necessary to fine tune where the problem on the compressor is located. Thanks. For the 1/2 air hoses run up to the ground floor out the wall to mounted 1/2inch water trap and 1/2inch regulator movable mounting board bracket station I made up. I do see and hear exactly what you are referring to, Tony. With the Pro User's range, you can rest . Turned it on the other day and left it to build pressure but on my return there was little pressure and the motor had gone out on thermal. Typically the cooling fan is attached to the same shaft at the drive shaft for the pump. 5. What are possible issues for me to inspect? Their screw compressors are designed for continuous air flow, low noise, greater efficiency than reciprocating pump compressors, and they profess to offer longer life expectancies than piston type compressors. Pump stops for second, motor stops turning more info please? please help. Im technologically inept, I guess. If put a in line 1/2 check valve before the cooler this may cut down the line length for the loader speed up the pressure release to the head. Air in tank, high pressure line connected, low pressure line disconnected-> motor will start, strain, and then stop. Good on ya! ABAC is a leading compressed air solutions company, providing the best compressors to fulfil even the most demanding needs. Whichever model or type of ABAC compressor you own, we can ensure . I checked capacitance on the 2 caps and they both read withing +-5% of what they should which is in range. Thank you. a. Are you using this compressor for business.. perhaps for painting? Best Pipe for Air Compressor Lines Pipe Materials or Air Line Plumbing Guide, Can I Use an Air Compressor as a Pressure Washer? The set up 3/8 was not sure that 3/8 head hole going with the up size 3/8 fitting to 1/2 to compression fitting of 1/2 copper would not make the reed valve work harder. First thing Id do is check all the electrical connections for tightness. How old? If its a belted compressor, remove the belt and cycle the pump by hand. 2. , Jonny, in your post you refer to one of motors was red hot. Turned it off. It worked fine and eventually got to operating pressure of 125PSI. E-mail: [emailprotected]. Theyll likely be able to make one for your from soft copper tubing. Lubed air compressors require longer and more frequent operations compared to oil-free ones. https://www.clarkeinternational.com/pages/clarke-service-supportIs the cylinder thats getting so hot pumping air into the second cylinder, or does it pump into the tank? Model# 516-051 what can I do to fix it. I cant seem to find the problem im having. Over an 8-hour period the tank completely depressurizes. Ashely, if nothing else has happened regarding location of use etc., the certainly suggests that the run capacitor on the motor may be failing. I suppose with all the air vented and the power off, and depending on the make and tank access your compressor has, you could open the tank and the tank drain, put in a little solvent, roll the tank a bit and try to get this stuff flowing out the tank drain. If the specific manual you are looking for is not present do not hesitate to contact us. 4. 6 Pages. 6. Good luck. Let our app guide you through the critical operations needed for your product. Watch this fix before you start buying parts. Hi, yeah I mean the pump and the model is a Clarke Air industrial XE29/270. I thought so too so I got replacements. Air in tank, high pressure line connected, low pressure line disconnected-> motor will start, strain, and then stop, 4. Hi Joel. If all these are OK, then I would be concerned about the motor itself being the issue and you may need to get a load test done on it. As an Amazon affiliate, we earn from qualifying purchases. There are also many links to items within our online store. Amazing. I have a 80 gal Dewalt 240 v 5 rhp (. Further on down the page is a link to a page on this site with links to pages about specific makes or model of compressors. The pistons are moving up and down and compress the air from atmospheric pressure up to full tank pressure. What would be the cause? I took the copper tube off going to the air tank and it runs great. Sorry about your motor. ABAC ABC7-2180V 7.5 HP 208-230 Volt Single Phase Two Stage Cast Iron 80 Gallon Air Compressor ABAC Air Compressors cast iron air compressors feature low RPM, heavy duty cast iron pumps. The rings on my compressor have gone bad resulting in a tan oil/moisture mix when I drain my tank. The behavior is that dialing down or up doesnt change the air output psi (the gauge shows a constant approximately 100psi reading until using something connected to the hose and in-use the pressure will drop but return to 100psi). I have a Sealey 3hp 200l compressor which has been stood for 9 years. I have an old Emglo electric wheelbarrow type compressor. b. On start up it runs for a few seconds and trips the thermal overload. My compressor starts and runs for about a minute then it sounds like its seizing getting slower and then stops, if i then drain down the air its runs normal again for a minute then does the same again. When performance issues arise with an air compressor, the problem can often be traced to heating issues. Yes, heat will build up, but thats a pretty big tank, and I doubt it would build up enough heat from the air to damage a filter. I have a new California Air tankless compressor. If you are OK with removing the manifold cover, maybe leaving it off, and plumbing in a standard, off the shelf, $15 general purpose regulator that you can acquire from almost every shop that sells compressors as a replacement, your options seem limited. Heres Why & How to Fix, DIY Water Separator For Compressed Air Lines How to GUIDE, Fixing a Leaky Air Compressor Hose How to Guide, Information on Charge Air Pro Air Compressors. Can anyone advise? Not sure what else to do? ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. Anywhere, as is noted on their website abacaircompressors.com. Please update me with a comment. I then replaced the unloader valve, again, the motor was straining with 80 PSI in the tank. Remove the compressor cylinder head and inspect for foreign matter on top of the piston. Sorry Willy, that would have been a good idea. As that would be the only thing that I might see being a possible problem. Turned off the pressure control switch. Whether they are new or have been in use for years every air compressor will one day have air compressor problems, and fixes to resolve those problems. I have new motor and air compressor. Hey, if the duty cycle is advertised as one hour steady use, and youre using the air tool that came with the compressor, then its one of two things. I just have to time cycle the work and rest time for the temp pump and work at hand so it stays on the cooler side of a hard work out As I have had this compressor since 2005 only ever had it hooked up to110V so far but does come 220 too. A higher downstream flow isnt an issue except that it will drain the tank faster and cause more rapid cycling of the compressor motor and pump. Please explain further, and also, whats the age of the compressor, the make and model too? They are not the same for every compressor however, and since you dont tell us the make or model, no way can we check. FORMULA Rotary screw compressors. That will need fixing first and then, if it persists, why you have smoke being generated at all? You might want to see some of their excellent videos about compressor maintenance while you are at it. Everything sounds good in the motor. Model is PXCML224VW.Thank you in advance! On closer inspection the oil in that motor was really dirty so I drained it out. I was given a compressor that was purchased at Sears around 2010-2012, but the owner switched the parts to a different tank so I dont have a model # to search for parts. ABAC is a highly efficient air compressor showing superior quality features. In these troubleshooting 'basics' series I explain the most common problems and their solutions. i have a very old compressor its a curtis model 40 and it has a setup wherein weights on the pump flywheel move out by centrifugal force and they open or close, I think what is basically an unloader valve at the top of the pump valve head, that is how it is supposed to work. If so, I cannot understand why there would be need for a check valve up near the pump head. Every detail at your fingertips! I have noticed that when the psi rises to 75 the compressor seems to slow down or start laboring. Check to make sure that fuses are of proper ampere rating. They said nothing was wrong with the motor. Will try to have it back online asap. Improve ventilation or relocate compressor. Well howdy, Pontiac976. Im carving egg shells not stone! Any ideas compressor is a 240v 3hp twin with 100ltr tank. Neither a leaflet nor a playbook: it is a Catalogue Catalogue. Abac Go Cart OS20P manual 52 pages You are currently on the manuals page. The cooling fan on the backside works but the compressor will not kick on. You can use commercially available nipples to extend the existing manifold to allow you to use fairly inexpensive after market regulators. English. 3. You are certain that the start cap is the same rating as the original? If so, tighten it shut. Refrigerated Dryers To continue visiting our website, please choose one of the following supported browsers. Start by loosening them and see if the top will lift. What might the problem with my compressor be? Now it wont build pressure and air is flowing a lot as compared to before from the large port on the side of the cylinder head. Got a problem with a specific brand of compressor? The pump doesnt appear to have any branding. I hope another visitor can comment. Guide, Using an Air Compressor to Clean Your Computer [GUIDE], Air Coming Out the Intake Filter on Air Compressor? Anyway that's the. I have a briggs and Stratton air compressor that I bought last year.the model# is 074079-00. it now only builds pressure to about 70psi. Youve checked the power supply to the compressor pressure switch, across the pressure switch to the motor circuit, then to the capacitors, one of which will be the start cap and the other the run cap but the compressor wont kick on. Yes, youve got a slurry of water / oil and gunk in the tank. Loose pulley, flywheel, belt, belt guard, cooler, clamps or accessories. Hi All Hoping for some help on a little problem. When I run my craftsman 60 gallon compressor smoke starts coming out of the intake port once it warms up. Check for bent. The hiccup is so fast, that it points to an electrical blip as far as I can see and that could be caused by vibration in a loose connection. My goal is to share knowledge about industrial air compressors and compressed air systems: to make compressed air understandable for everyone! If so, what make and model of compressor please? This seam to work better than I thought it would work. The flowing of air down the lines will eventually drive debris ahead of it and out the end. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. Quote:I couldnt tell from the photo, but where the tube from the pump head enters the tank, is there a check valve there? i need a solution how to unlock the regulator knob back to its position as it says on the knob to push to lock so i tried to pull to unlock but with no luck, i didnt even use my air compressor yet i was figuring out how to use it and i accidentally locked it, Im not sure if working with it while locked is ok i dont want to do another mistake, i attached 2 videos 1 explaining my knob how i cannot move the black knob separately from the red ring and the second video explains how it was before locking. Wish youd uploaded a photo or two. the flapper valve of my compressor is broken so i change the whole compressor to repair the broken compressor, and by just over night when i check the new installed compressor it turned out that the BRAND NEW installed compressor encountered same problem. Please leave a comment on the appropriate page or for the appropriate comment to help others and to pay it forward.

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